Harbor Freight Tools Drill 40209 User Manual

14.4 CORDLESS DRILL  
40209  
ASSEMBLY AND OPERATING INSTRUCTIONS  
3491 Mission Oaks Blvd., Camarillo, CA 93011  
Copyright © 2002 by Harbor Freight Tools®. All rights reserved. No portion of  
this manual or any artwork contained herein may be reproduced in any shape or  
form without the express written consent of Harbor Freight Tools.  
For technical questions and replacement parts, please call 1-800-444-3353  
 
8. Use eye and ear protection. Always wear ANSI approved impact safety goggles and  
ear protection. Wear a full face shield if you are producing metal filings or wood chips.  
Wear an ANSI approved dust mask or respirator when working around metal, wood,  
and chemical dusts and mists.  
9. Do not overreach. Keep proper footing and balance at all times. Do not reach over or  
across running machines.  
10. Maintain tools with care. Keep tools sharp and clean for better and safer  
performance. Follow instructions for lubricating and changing accessories. Inspect tool  
cords periodically and, if damaged, have them repaired by an authorized technician.  
The handles must be kept clean, dry, and free from oil and grease at all times.  
11. Disconnect power. Unplug charger when not in use.  
12. Remove adjusting keys and wrenches. Check that keys and adjusting wrenches  
are removed from the tool or work surface before turning on.  
13. Avoid unintentional starting. Be sure the switch is in the Off position when not in  
use. Do not carry any tool with your finger on the trigger.  
14. Stay alert. Watch what you are doing, use common sense. Do not operate any tool  
when you are tired.  
15. Take caution as some woods contain preservatives such as copper chromium  
arsenate (CCA) which can be toxic. When working with these materials extra care  
should be taken to avoid inhalation and minimize skin contact.  
16. Check for damaged parts. Before using any tool, any part that appears damaged  
should be carefully checked to determine that it will operate properly and perform its  
intended function. Check for alignment and binding of moving parts; any broken parts  
or mounting fixtures; and any other condition that may affect proper operation. Any  
part that is damaged should be properly repaired or replaced by a qualified  
technician. Do not use the tool if any switch does not turn On and Off properly.  
17. Replacement parts and accessories. When servicing, use only identical  
replacement parts. Use of any other parts will void the warranty. Only use accessories  
intended for use with this tool. Approved accessories are available from Harbor  
Freight Tools.  
18. Do not operate tool if under the influence of alcohol or drugs. Read warning  
labels on prescriptions to determine if your judgment or reflexes are impaired while  
taking drugs. If there is any doubt, do not operate the tool.  
19. Maintenance. For your safety, service and maintenance should be performed  
regularly by a qualified technician.  
Note: Performance of these tools (if powered by line voltage) may vary depending on varia-  
tions in local line voltage. Extension cord usage may also affect tool performance.  
Warning:The warnings, cautions, and instructions discussed in this instruction manual  
cannot cover all possible conditions and situations that may occur. It must be under-  
stood by the operator that common sense and caution are factors which cannot be  
built into this product, but must be supplied by the operator.  
SKU 40209  
Page 3  
 
Unpacking  
When unpacking, check to make sure that all the parts are included. If any parts are  
missing or broken, please call Harbor Freight Tools at the number on the cover of this  
manual as soon as possible.  
Battery Precautions  
1.  
2.  
Read all instructions and warnings on the battery before charging the battery.  
Note: Always switch to a fresh bat-  
To avoid accidents, charge the supplied battery only. Do not use  
a different charger with this battery.  
tery when tool performance begins  
to diminish. Severe heat is most de-  
structive to a battery; the more heat  
generated, the faster the battery loses  
power. A battery that gets too hot can  
be permanently damaged. Never over-  
discharge a battery by using the tool  
even after tool performance is decreas-  
ing. Never attempt to discharge a tool’s  
battery by continuing to pull the tool trig-  
ger. When tool performance begins  
to diminish, stop the tool, re-charge  
the battery and use the fresh battery  
for optimal performance.  
3.  
4.  
Do not expose the battery to rain or wet conditions.  
To avoid damage of cable and plug, never pull the cable to  
disconnect the charger.  
5.  
6.  
7.  
8.  
9.  
Do not use the charger if the cable or plug are damaged.  
Repairs should be carried out by a qualified technician only.  
Do not touch the battery poles with any conductive source.  
Do not store the battery in a box with other metal objects.  
Do not throw the battery in a fire. Ni-Cd Battery must be recycled or disposed of properly.  
Charging Battery  
The battery does not come charged from the factory. Charge before using. Charging room  
temperature: 500 F - 1040 F.  
1. Remove the battery from the Drill. Plug the Adaptor (21) into the battery.  
2. Plug the Adaptor into an electrical outlet.  
3. Verify that the red charging indicator light on the back of the battery comes on. If it does  
not come on, check the power connection or try a different wall outlet.  
4. Charge the battery initially for 5 hours continuously. Adaptors should not be left  
plugged in or charging for more than 5 hours. Subsequent charges should take  
between 3 and 5 hours. Allow adaptor to cool down before  
charging  
indicator light  
charging another battery.  
5. After charging, unplug the Adaptor from the electrical  
plug from  
Adaptor (21)  
outlet.  
Battery  
6. Insert the battery into the tool by pressing on the two  
tabs while inserting.  
Note: The operation time of a new battery will ramp up as properly used and recharged.  
Drill Operation  
1. Insert a drill or screw bit into the Chuck (8). Securely tighten.  
Turn the chuck counterclockwise to open, and clockwise to close while holding on to  
the chuck sleeve. Use 3/8 inch bits or smaller to avoid damage to gears and motor.  
SKU 40209  
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REV 05/02; REV 10/03; REV01/04; REV10/05  
 
2. Set the desired drill torque by turning the Torque Selector to setting 1 to 6.  
The higher the number, the more the torque. Use # 6 for drilling, and the others for  
driving. Do this when the drill if off.  
3. Set the desired drill rotation by pressing the Rotation Switch (7) for drilling or driving;  
Press Reverse for removing screws. Press Forward for drilling. Do this when the drill is  
off.  
4. Press the Trigger Switch (5) in to turn the drill on.  
The harder you press, the faster the rotation.  
Chuck (8)  
Torque Selector  
Rotation Switch (7)  
The item numbers (in brackets)  
can be found on the Drill  
Trigger Switch (5)  
Assembly and Drill Parts List.  
Maintenance  
1. Use only sharp bits.  
2. Keep motor air vents clean of dust and debris. Vacuum periodically.  
3. Clean tool with a damp cloth and light detergent. Do not use solvents.  
4. Regularly charge batteries, whether used or not.  
5. Store Drill in a clean and dry area. Avoid storing in high temperature areas.  
WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other  
construction activites, contain chemicals known [to the State of California] to cause  
cancer, birth defects or other reproductive harm. some examples of these chemicals  
are:  
- Lead from lead-based paints  
- Crystalline cilica from bricks and cement or other masonry products  
- Arsenic and chromium from chemically treated lumber  
Your risk from these exposures varies, depending on how often you do this type of  
work. To reduce your exposure to these chemicals: work in a well ventilated area, and  
work with approved safety equipment, such as those dust masks that are specially de-  
signed to filter out microscopic particles. (California Health & Safety Code 25249.5, et  
seq. )  
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Drill Parts List  
ITEM  
DESCRIPTION  
Screwdriver Bit Clamp  
Screwdriver Bit, double-head  
Left Case  
1
2
3
4
5
6
7
8
9
Battery Clamp  
Trigger Switch  
Gear Box  
Rotation Switch  
Chuck  
Screw, M5x25  
11 Right Case  
12  
13  
15  
16  
17  
Screw, ST 2.9x15  
Screw, ST 2.9x18  
Connector  
Vmos Bulb  
Screw, M3x8  
18 Radiator  
19  
20  
Wire  
Battery  
Adaptor  
21
SKU 40209  
Page 6  
REV 01/04  
 
Drill Assembly Drawing  
21  
+
6
<
3
NOTE: Some parts are listed and shown for illustration purposes only and are not  
available individually as replacement parts.  
PLEASE READTHE FOLLOWING CAREFULLY  
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDEDTHE PARTS DIAGRAM INTHIS  
MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER NOR DISTRIBU-  
TOR MAKES ANY REPRESENTATION ORWARRANTY OF ANY KINDTO THE BUYERTHAT HE  
OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS  
QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER  
AND/OR DISTRIBUTOR EXPRESSLY STATESTHAT ALL REPAIRS AND PARTS REPLACEMENTS  
SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE  
BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER  
REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING  
OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.  
SKU 40209  
Page 7  
REV 01/04  
 

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